The 3 Major Steps in the Construction of Car Tyres You Should Know
Tyres are critical in the performance of vehicles. They protect the outer edge of the wheels to ensure that the car is stable on the road. With their rubber material, tyres prevent friction with the ground, enabling a vehicle to stop immediately in an emergency. Besides, when tyres have the right amount of pressure, they absorb shock from the road, providing a safe and smooth ride even on rough roads.
There is so much that goes into tyre manufacturing to ensure that they endure the friction and heavy weight. Manufacturers undertake a complex engineering process that involves the following steps to ensure that tyres perform optimally on different vehicles.
1. The Designing Phase
Different vehicles run on varying types of tyres depending on their functions. For example, passenger vehicles require different tyres from heavy-duty off-road trucks. Tyre manufacturers design the essential tyre components depending on the vehicle's load and operating conditions. That means you can choose tyres that perfectly match your vehicle model and function.
Heavy commercial vehicles require reinforced tyres with additional ply layers, breakers, belts and heavier sidewalls to give them the strength to endure heavy loads. When it comes to lighter vehicles, the manufacturers apply unique specifications, depending on the car model.
2. The Choosing of Materials and Components
While many tyres are made of rubber, manufacturers combine different quality materials to give them better strength. Depending on the tyre design, manufacturers mix carbon black, oils, sulphur, antioxidants and any other product to give the end product the desired results. In some cases, they use steel as breakers and reinforcement on the tyres.
3. The Assembling Phase
After designing and choosing the right materials, the last procedure is assembling the parts. Here, manufacturers start by assembling the inner part of the tyre, followed by the ply layers, and then the sidewalls. For heavy commercial vehicles, the procedure can take the whole day.
After the assembly, the manufacturer conducts a quality inspection to ensure that all the tyres meet the required standards. Every tyre must meet the dimensional accuracy, surface uniformity and other standards before being released into the market. Additional examinations include a road test, lab tests and different visual tests to determine the quality of each tyre.
The functionality and longevity of tyres depend on the manufacturing process. That is why professional tyre manufacturers take their time in the manufacturing process to ensure that vehicle owners get value for their money. When buying your tyres, check the quality and only go for high-quality tyres to ensure longevity and safety.